Integrated overview and main functions

An automatic tube filling machine is an automated equipment that accurately fills liquid or solid materials into tubes and then seals them. This machine is designed to reduce human intervention and make large-scale production faster and more orderly.

• It is widely used in various industries:

• Pharmaceuticals: For the packaging of ointments, gels, creams, etc
• Cosmetics: For products in the form of gels such as face creams, hand lotions.
• Food Industry: For filling food products such as sauces, butters, jams.

• This machine is suitable for a variety of tubes:

• Plastic Tubes
• Aluminum Tubes
• Laminated Tubes

Who needs this?

An automatic tube filling machine is very beneficial, especially for large-scale manufacturing companies.

Medium and large-scale manufacturers prefer such machines with the aim of reducing labor time and human errors. Especially when there is a need to fill several thousand units at a time, these machines offer great speed and accuracy.

Moreover, it can also be a good investment for small and medium-sized enterprises (SMEs) that are starting to recognize automation in their production plan. It helps even start-up factories to simplify and industrialize their processes.

• Ideal for medium and large manufacturing companies.
• Saves time and increases efficiency.
• Ensures consistent color quality.
• It is also an ideal solution for SMEs looking to automate their production.
• Designed to be installed in a small space.

🔹 Precision and Consistency

In the industry, even a small error can lead to big losses. Automatic tube filling machines play a very important role in reducing human errors and ensuring that the same amount of material is filled in each tube. These machines use advanced sensor technology to implement error-free filling. This improves the quality and reliability of the product.

🔹 Speed and Productivity

Meeting the demand for large-scale production, these machines are capable of filling hundreds of tubes in a minute. This reduces the production turnaround time and enables the production to be completed as quickly as required. These machines are especially helpful in meeting seasonal needs and large orders.

🔹 Hygiene and Safety Compliance

The pharmaceutical and cosmetic industries are among the industries that have to follow very strict hygiene regulations. Since these machines operate in a completely enclosed environment, there is no chance of external waste or contamination. This helps to maintain product quality and obtain legally required certificates.

🔹 Cost Efficiency Over Time

Although the initial investment is high, an automatic tube filling machine will significantly reduce cash costs in the long run. Since the number of human operations is reduced, the need for labor is also reduced. In addition, these machines require only minimal maintenance, so repair costs are low.

🔹 Step-by-Step Process

The process of an automatic tube filling machine is carried out in several stages simultaneously. First, empty tubes are loaded into the machine. Then, they are rotated at the right angle and fixed.

Then, the prepared product is filled into the tubes in precise quantities. Once filled, the tubes are sealed with hot air or ultrasonically. After sealing, details such as a batch code or date are printed on them. Finally, the finished tubes are taken out of the machine and added to the collection area.

• Tube Loading: Empty tubes are placed in the machine.
• Orientation & Positioning: The tubes are positioned accurately.
• Filling with Accurate Dosing: The products are filled in the correct quantity.
• Sealing: Sealing is done through methods such as hot air, ultrasonic.
• Coding or Batch Printing: Product details are printed.
• Ejection and Collection: Finished tubes are ejected and collected.

🔹 Customizations Offered by Square Pharma Machineries

Square Pharma Machineries is committed to customizing its tube filling machines according to customer requirements. A variety of multi-head options allow for filling multiple tubes at once. This increases production speed.

Speed control facilities are also provided, allowing the machine to be operated to suit different production needs. Advanced integrations such as conveyor systems and cartoner integration also lead to fully automated production plans.

• Multi-head Options: Allows for filling multiple tubes at once.
• Variable Speed Controls: Ability to change speed according to production needs.
• Integration with Conveyors & Cartoners: Fully automated process.

🔹 Decades of Industry Experience

Square Pharma Machineries has been a leading company in the field of designing machinery for the pharmaceutical industry for many years. With its vast experience, the company has established itself with the trust of manufacturers all over the world. Due to its ability to meet precise production requirements and versatile services, they have become a reliable choice.

• A consistent path to success in the pharmaceutical industry
• A company trusted by global manufacturers
• Technical experts with many years of experience

🔹Cutting-Edge Technology and R&D

Square Pharma is characterized by its ability to keep pace with technological changes and market needs. The company continuously develops new designs and technologies through its own team. The company's core strength is its ability to understand customer needs and provide customized automation solutions.

• In-house design and engineering team
• Separate R&D department exploring new technologies
• Customized automation solutions tailored to customer needs

🔹 Support and Service

Providing world-class services, Square Pharma provides complete support from machine installation to training and after-sales services. In addition, the company's ability to provide customers with spare parts promptly is a major strength.

• Installation and training provided
• Full support in after-sales services
• Easy availability of necessary spare parts

🔹 Certifications and Quality Assurance

All Square Pharma Machineriesare manufactured with important certificates like GMP and CE. Since the factories operate following ISO standards, the products are of high quality and at par with international quality standards. This is an important aspect that gives confidence to the customers.

• Machines with GMP and CE certification
• ISO certified manufacturing process
• Quality controls are strictly followed